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Tools Needed
Materials Needed
Step 1 - The first Cut
Step 2 - The flaps
Step 3 - Making the bends
Step 4 - JB Weld
Step 5 - Rounded Ends
Step 6 - License Plate Holes
Step 7 - Mounting Holes
Step 8 - Blinker Mounting
Step 9 - Finishing Up
Tools
Before we get started, you will need a few
tools:
Hacksaw and or Dremel.
(A Dremel
makes this so much easier.)
Drill and Assorted bits
Vice or two pairs of pliers
(To bend the aluminum)
Sandpaper
(Progressively finer grit)
Hammer
(This is to assist in shaping)
A Medium duty File
(For shaping)
Magic
Marker
Marking cuts
Materials
Not much to buy:
3ft angle aluminum 1"
size (I think 3 ft is the smallest you can
get) about $3.00
1 package JBweld or equivalent 2 part
metal
epoxy.
about $2.00
The good thing about aluminum is that it
is very easy to work with and polish.
Procedure
Let's Build this puppy:
Cut a piece of angle
aluminum 8 and 3/4 inches long (Put the rest aside for
"do overs")
Make 1 inch cuts on each end of the
angle aluminum on the face that will touch the license plate.
A Dremel will make this job a lot
easier.
Use a heavy duty cutting wheel. and
take your time
Fold the flaps you just created (with the 1" cuts) under the top
until they are a 90 degree bend.
I used a vice to get a perfect bend.
Then I peened it with a hammer to get the final shape.
Now just Use JBweld to epoxy the flap to the top piece and let set up
(Takes about 24 hours)
Once the JB weld hardens it is time to start to shape the top.
Trace a bottle cap(or something else that is round and has a
diameter of ~1").
Use your Dremel to cut the ends round.
The file and sandpaper can be used to get the final shape.
Using your license plate as a template, center the license plate on
the bracket and mark where the holes should be.
Use the smallest bit you can get your hands on to drill a tap
hole.
Use a 1/4 " bit and re-drill through the tap hole.
The tap hole keeps you from jumping around with 1/4" drill
bit.
Next Hold the bracket up to the undertail where it will be mounted and
mark where those holes should be.
Use the smallest bit you can get your hands on to drill a tap
hole.
Use a 1/4 " bit and re-drill through the tap hole.
I actually elongated the hole for adjustability. (As shown)
Use the Blinkers to determine where the side holes should be.
The hole should be low enough on the side to allow the blinker to
rotate some.
The hole should be far enough back to allow the blinker to be
behind the license plate.
Use tap hole and 1/4" bit to drill these holes.
Final Step
Sand this masterpiece using progressively finer grit sandpaper.
Finally buff it or paint it and
Voila 5 dollar fender eliminator.
Install!!
Finished Product at right and below
Feedback
is always appreciated.
E-mail
me and let me know what you think